KELITE WELD TECH (CHINA) LIMITED

1, KLTHFH-400WS 数控双枪环缝焊机简介CNC Double Gun Ring Seam Welder Introduction

1)KLTHFH-400A/B/W/WS 数控环缝焊接机床是一台实现环缝自动焊接设备。可配用TIG氩弧焊机（填丝或不填丝）、熔化极气体保护焊机（CO2/MAG/MIG）、等离子等焊接电源组成一套环缝自动焊接系统；

1) KLTHFH-400A/B/W/WS CNC ring seam welding machine is a kind of automatic welding equipment for ring seam. It can be equipped with a TIG argon arc welding machine (filled or unfilled), a gas shielded gas welding machine (CO2/MAG/MIG), plasma and other welding power sources to form a ring seam automatic welding system;

2)由床身、旋转变位机、移动机构、气动尾座、焊枪气动提升机构、焊枪调节装置和CNC自动焊接控制器组成；

2) Consisting of bed body, rotary positioner, moving mechanism, pneumatic tailstock, welding gun pneumatic lifting mechanism, welding gun adjusting device and CNC automatic welding controller;

3) 该产品采用的是组合式结构，搭配和装拆方便，机动性好。因此，配以合适的焊接电源就可以适用于各类环形焊缝的自动焊接；

3) The product adopts a combined structure, which is convenient for assembly and disassembly, and has good maneuverability. Therefore, with the appropriate welding power supply, it can be applied to the automatic welding of all kinds of ring welds;

4）该设备主要用于不同材质、不同尺寸和形状工件的高质量的环缝焊接；

4) The equipment is mainly used for high quality circumferential seam welding of workpieces of different materials, different sizes and shapes;

5)类似工件如储气筒、消防筒、传动轴、减震器、消声器、管子法兰等环缝焊接。卧式双环缝焊机上安装两个焊枪，并可同时进行焊接。

4) Similar workpieces such as air reservoirs, fire tubes, drive shafts, shock absorbers, mufflers, pipe flanges, etc. Two welding torches are mounted on the horizontal double-ring seam welder and can be welded at the same time.

2，KLTHFH-400A/B 旋转变位机介绍Rotary Positioner   Introduction

2.1 KLTHFH-400A/B   变位机主要配置 positioner Main configuration

该自动焊接机器采用步进或伺服电机驱动；系统主要功能：自动、手动、程序、参数、IO 等。

The automatic welding machine is driven by stepper or servo motor; the main functions of the system: automatic, manual, program, parameter, IO, etc.

2.2 KLTHFH-400WS 数控双枪环缝焊机CNC Double Gun Ring Seam Welder parameters

            KLTHFH-400WS(CO2/MAG/MIG)                                       KLTHFH-400WS(TIG/Plasma)

焊接产品展示   Welding product display

3，KLTHFH-400 数控环缝焊机部件CNC Ring Seam Welder   parts

3.1步进驱动装置/Stepper drive and motor

         YKD2405M/YKD2408M是基于全新一代32位DSP技术的高性能数字式步进驱动器，驱动电压DC20-50V/DC20-80V，采用单电源供电。适配电流4.0A以下，外径42mm、57mm、86mm的各种型号的两相混合式步进电机。

   　   该驱动器在内部采用类似伺服的控制原理，独特的电路设计，优越的软件算法处理，即使在低细分条件下也可以使电机低速运行平稳，几乎没有振动和噪音；平滑、精确的电流控制技术大大减小了电机发热；外置16档等角度恒力矩细分，最高200细分；光电隔离差分信号输入，抗干扰能力强；具有过压、欠压、过流等出错保护功能；在点胶机、激光雕刻等中、低速应用领域，其平稳性、振动、噪声性优势明显，可大大提高设备性能。

         YKD2405M/YKD2408M is a high-performance digital stepping driver based on a new generation of 32-bit DSP technology. The driving voltage is DC20-50V/DC20-80V, which is powered by a single power supply. It is a two-phase hybrid stepping motor with various currents of 4.0A or less and outer diameters of 42mm, 57mm and 86mm.

        The driver adopts servo-like control principle internally, unique circuit design and superior software algorithm processing, which can make the motor run smoothly at low speed even under low subdivision conditions, with almost no vibration and noise; smooth and precise current control technology Greatly reduce the motor heating; external 16-speed constant torque subdivision, the highest 200 subdivision; photoelectric isolation differential signal input, strong anti-interference ability; with overvoltage, undervoltage, overcurrent and other error protection; at the point Medium and low speed applications such as glue machine and laser engraving have obvious advantages in stability, vibration and noise.Greatly improve equipment performance.

3.2数控环缝焊机控制器/CNC ring seam welder controller

主要功能

1)自动：实际运行、空运行、单步运行、终止程序

2)手动：高速、点动、程序零、手动输出

3)程序：编辑、新建、保存

4)参数：控制、速度、厂值、用户、密码

5)IO：系统、手动、实入、设入、输出

6)外部手动：外接大按钮控制电机正反转，启动、暂停、报警、急停等

7)指令：23 条指令，包括PLC 可用的6 条指令

8)USB：可用USB 线对系统进行供电，方便开机画面及程序的传输

9)隔离IO 口：带有与系统隔离的输入输出口，输出口能力最大可到1A

The main function

1) Automatic: actual operation, dry run, single step operation, termination procedure

2) Manual: high speed, jog, program zero, manual output

3) Program: Edit, New, Save

4) Parameters: control, speed, factory value, user, password

5) IO: system, manual, real-in, set-in, output

6) External manual: external large button controls the motor to reverse, start, pause, alarm, emergency stop, etc.

7) Instruction: 23 instructions, including 6 instructions available to the PLC

8) USB: The system can be powered by USB cable to facilitate the transmission of the boot screen and program.

9) Isolation IO port: with input and output ports isolated from the system, the output port capacity can be up to 1A

控制系统组成:

·3.5 寸彩色液晶屏，分辨率320*240

·触点按键阵列（38 键）

·专用运动控制芯片，4 轴差分脉冲输出（信号输出为：方向+ 方向- 脉冲+ 脉冲-）

·输入/ 输出（16 路光电隔离24V 输入，8 路光电隔离24V 输出，单通道额定500mA）

·485 接口，可与PLC 混合编程

·24V 双电源隔离供电，分为系统供电与IO 供电

·编码器接口，可做专机

·USB 接口，系统供电，上位机软件或图片下载使用

·最大程序行480 行

·可与外部IO 扩展板相连

Control system composition:

·3.5 inch color LCD screen with resolution of 320*240

·Contact button array (38 keys)

· Dedicated motion control chip, 4-axis differential pulse output (signal output: direction + direction - pulse + pulse -)

Input/output (16 channels of optically isolated 24V input, 8 channels of optically isolated 24V output, single channel rated 500mA)

· 485 interface, can be mixed with PLC programming

·24V dual power supply isolation, divided into system power supply and IO power supply

·Encoder interface, can be used as a special plane

·USB interface, system power supply, PC software or picture download

·Maximum program line 480 lines

· Can be connected to an external IO expansion board

技术指标

最小数据单位： 0.001mm

最大数据尺寸：±99999.999mm

快速运动限速：9000mm/min（当脉冲当量为0.001mm 时）

最高加工速度限速：9000mm/min（当脉冲当量为0.001mm 时）

最高脉冲输出频率：150KHz

控制轴数：2轴

联动轴数：X,Y直线插补/圆弧插补

电子齿轮：分子：1—99999，分母：1—99999

系统主要功能：自动、手动、程序、参数、IO 等

Technical indicators

Minimum data unit: 0.001mm

Maximum data size: ±99999.999mm

Fast motion speed limit: 9000mm/min (when the pulse equivalent is 0.001mm)

Maximum processing speed limit: 9000mm/min (when the pulse equivalent is 0.001mm)

The highest pulse output frequency: 150KHz

Number of control axes: 2 axes

Number of linkage axes: X, Y linear interpolation / circular interpolation

Electronic gear: Molecular: 1-99999, denominator: 1-99999

Main functions of the system: automatic, manual, program, parameter, IO, etc.

4，KLTHFH-400 数控环缝焊机选用部件CNC Ring Seam Welder Optional parts

5，KLTHFH-400A/B/W/WS

数控环缝焊机焊接电源CNC Ring Seam Welder Welding power source

If you want to know the details of the welding power supply,

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